Reliability Based Asset Management - AIM for all asset families

Our consulting experts utilize best in class technologies including Rolta's OneView, Intergraph's Fusion and Meridium's APM Suite to effect the highest levels of plant availability and asset performance management. We will demonstrate not only how to meet, but how to exceed your target Return On Net Assets (RONA).
Reliability Based Asset Management

The Problem

Maintenance and Reliability are highly dependent on having accurate, consistent and compliant Asset Data. In addition, design, operating data and documentation are essential for effective, safe, and efficient asset integrity management. But owner-operators struggle to manage large volumes of unstructured information that resides in silos across the organization.

The Problem

A Possible Solution

Many owner-operators have resorted to spreadsheets to pull the requisite asset data, work processes and procedures needed to take a systems view of reliability across multiple asset families.

A Possible Solution

A Better Solution

But it is the interdependencies and integrated results of managing this information that allows technology to facilitate good decision making, especially during an unplanned event and subsequent startup of a downed process unit.

A Better Solution

The Delivery Model

In addition to Meridium, AOC has teamed with Intergraph using their rule based technology, Fusion, to expedite converting the unstructured docu-centric world of the refinery or chemical manufacturing facility, to the data-centric world of Smartplant.

Intergraph SmartPlant Fusion

And when dealing with disparate technologies and databases, we have teamed with Rolta and their OneView universal connector framework to provide enterprise integration capabilities to integrate these disparate systems using a Service Oriented Architecture (SOA).

The result is a simplified and expeditious methodology for delivering risk based asset management across all asset families.

The Delivery Model

The delivered Solution

It is your choice – we will show you:

  • how to get there
  • how long it will take
  • what it will cost
  • what the value will be to your company
  • how it will exceed your target Return On Net Assetes (RONA)

and

We will deliver the total asset integrity management solution

...as a spread sheet or as an integrated, sustainable asset performance management program. Whether you are in the early stages of design or a brown field site and/or enterprise looking to dramatically improve plant availability, we can deliver an integrated asset integrity management program across all your asset families. For more detail please contact us.

Simplified Work Process

Service Inquiry

Related Services

Risk Based Inspection (RBI) Implementation and Planning

AOC has delivered thousands of sustainable Risk Based Inspection (RBI) programs earning the trust of owner operators.

Master Data Management and Data Conversion

Innovative technology that allows quick, efficient extraction of data into a knowledge-centric world

Mechanical Integrity Assessments

An interdependent assessment of your people, process, and technologies for a confident path forward

Damage Mechanism Review / Corrosion Study

One of the most important steps in an RBI project is the corrosion study or damage mechanism review.

End-of-Life, Remaining-Life, and Fitness-for-Service Assessments

When evaluation of inspection results suggest that an asset is near its end of useful life, Fitness for Service evaluations can determine if the asset us suitable for continued operation.

Corrosion Control Planning

Achieving zero corrosion-related loss of primary containment in the refining industry.

Related Training

API 580 Training

Is your Risk Based Inspection (RBI) program aligned with the API 580 Recommended Practice?

API 580 RBI Training (Online)

Need to study API Recommended Practice 580 on your own?

API 580 RBI Overview

What impact does Risk Based Inspection (RBI) have on my organization?

RBI/MI Overview

What is Risk Based Inspection?

Risk Based Inspection (RBI) - A Mechanical Integrity Best Practice

What are your goals for RBI? How will you measure your success? How will you sustain that success?

RBI Concepts - Return on Net Assets (RONA)

Asset Integrity Management – how you perform at the plant level affects those goals set at the board room

Reliability Revolution - Measuring the Value of an RBI Program

How does one of the largest chemical manufacturers measure the value of their RBI program?

Value Proposition

Developing the value proposition and business case for an RBI program

Calculating the Value Contribution

How does your AI program meet your RONA goals?

Related Knowledge

RBMI Implementation Saves Refinery $63 Million

130,000 BPD Refinery Implements RBMI Program and projects a $63 Million savings over 10 years.

Corrosion Under Insulation (CUI) in Plant Equipment and Piping

Implementation of a managed CUI program yields prioritized inspection plans and identifies imminent failures.

Safe Operation of Aging Hydrogen Generation Plants

Integrating DMR, RBI, and IOWs to manage aging plant reliability

The MI Assessment - Understanding Your Mechanical Integrity Goals

Compliance? | Best Practice? | Risk Reduction? | One Step at a Time? | Capture Personnel Knowledge? | All Of The Above?

Operational Readiness: Construction, Startup, Operations and Maint.

Design basis RBI? Why not optimize all your asset families prior to RFSU?

Data Mining, Management, and Migration

Sometimes moving millions of data fields from ten different databases to another seems like trying to get a thousand birds to leave the branches of one tree and land on just the right branches of another.

Production Loss Accounting - Heat Exchanger Bad Actor Analysis

Heat exchanger failures contribute to over $146M in losses for a large refining enterprise.

Risk Based Inspection: What To Expect

Significant findings, even after ten years.

Storage Tank RBI

How many RBI studies have been completed on above ground storage tanks (ASTs)? We have completed hundreds.

Time to Value - Asset Integrity Management

Delivering knowledge based asset files from the true sources of data - confidently, accurately, electronically, and in half the time.

Implementing RBI in Remote Locations

The importance of understanding risk and the significant value attainable through the implementation of risk based inspection (RBI)

An Update on Risk Based Inspection (RBI) (RMC-12-46)

Using RISK as a basis for maintenance planning

From Fitness for Service to Reliability-Based Mechanical Integrity

An upgrader is brought safely back into production a year ahead of expectations, avoiding an opportunity cost exceeding $300 million.

Risk Based Asset Management - Delivering and Sustaining Value

The business case developed for an RBI program - realized benefits and how the on-going value of the program is measured