The best maintenance systems are designed such that all elements work together as a quality system. If even one element is missing or poorly designed, the performance of the maintenance system suffers and is not as effective as it can be.
Asset Optimization Consultants designs mechanical integrity maintenance systems that account for each element, which improves the quality and sustainability of your RBI work processes and procedures. These improvements transform personnel, enabling them to embrace new processes and procedures and to develop discipline and effective behaviors in all circumstances.
The result is an enhanced culture of safety and performance with an effective, compliant, reliable operation.
AOC delivers the policies, procedures, work processes, knowledge and actions such as preventive maintenance, predictive maintenance, and condition monitoring tasks.
An interdependent assessment of your people, process, and technologies for a confident path forward
AOC has delivered thousands of sustainable Risk Based Inspection (RBI) programs earning the trust of owner operators.
Create mechanical integrity (MI) program value rather than it being seen as a necessary cost to minimize.
Is your plant's MI program compliant? Use our checklist to assess your current program against industry standards and receive expert recommendations for improvement.
A high level overview introducing Mechanical Integrity and Risk Based Inspection
How do I use GE APM to perform MI/RBI tasks?
How do I transfer knowledge to my team and verify their skills?
What are your goals for RBI? How will you measure your success? How will you sustain that success?
Are your inspectors empowered to sustain your RBI program after the service provider completes their fixed price contract?
What does a strong refining culture actually look like in practice? Explore seven key attributes, from technical authority to management presence, that transform culture into a powerful risk-control system.
"Good inspection" is not defined by technical tools, but by a leadership choice to allow the truth about equipment condition to surface. Learn why management is the most critical variable in mechanical integrity.
A dysfunctionality found in many refineries, chemical plants, and other production facilities, is a lack of common asset management work processes.
Most PSM loss-of-containment events stem from execution failures, like deferred repairs and ignored inspections, rather than a lack of technical knowledge. Learn why organizational accountability is the key to preventing major accidents.
Is your inspection program reducing risk or just checking boxes? Learn why 100% coverage doesn't guarantee safety and how to shift your focus from activity to true assurance.
The U.S. refining industry recorded nine significant fires and explosions in 2025. While the count is low, incidents at Chevron and HF Sinclair highlight the critical need for robust mechanical integrity and process safety programs.
Can Non-Intrusive Inspection (NII) finally replace vessel entries? Explore the roadblocks to RBI, validated POD data for UT and RT, and a new framework for technical equivalency in modern refinery maintenance.
Why companies overlook Mechanical Integrity: It's expensive, exposes risk, requires specialized knowledge, and is difficult to audit. Learn the 10 structural, cultural, and economic reasons MI is the weakest PSM element.
Discover why equipment failure is the root cause of most catastrophic incidents. Mechanical Integrity (MI) is the non-negotiable foundation that prevents loss of containment and protects your entire PSM system. Learn the 8 reasons MI is essential.
Refinery incidents, especially fires & explosions, appear to be increasing since 2018, though industry-reported safety metrics show a drop. We look at the data, the debate, and why the numbers conflict.
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