
Whether utilizing PAS 55 and ISO 55001 as your board room to technician reliability framework, AOC deliver the policies, procedures, work processes, knowledge and actions such as preventive maintenance, predictive maintenance, and condition monitoring tasks, that deliver world class and sustainable, physical asset management.
As part of an RCM study, reliability losses can be categorized across all asset families, including electrical systems, rotating equipment, fixed equipment and instrumentation. In the examination of fixed equipment, assets can be further broken down by asset type, such as heat exchangers failures, pressure vessel failures, fired heater failures, and piping failures.
An analysis typically breaks down the basic cause and failure mode into these parts:
Through reliability engineering studies, AOC ensures continued consistency across failure codes throughout the maintenance work process and supports optimal preventive maintenance, predictive maintenance, and condition monitoring tasks.
A maintenance system designed in which elements work together as a quality system for maximum returns
An interdependent assessment of your people, process, and technologies for a confident path forward
Development of maintenance strategies, recommendations, and plans to implement best practices and increase asset life
Create mechanical integrity (MI) program value rather than it being seen as a necessary cost to minimize.
Is your plant's MI program compliant? Use our checklist to assess your current program against industry standards and receive expert recommendations for improvement.
A high level overview introducing Mechanical Integrity and Risk Based Inspection
What are your goals for RBI? How will you measure your success? How will you sustain that success?
How important are they?
How do I use GE APM to perform MI/RBI tasks?
Can Non-Intrusive Inspection (NII) finally replace vessel entries? Explore the roadblocks to RBI, validated POD data for UT and RT, and a new framework for technical equivalency in modern refinery maintenance.
Why companies overlook Mechanical Integrity: It's expensive, exposes risk, requires specialized knowledge, and is difficult to audit. Learn the 10 structural, cultural, and economic reasons MI is the weakest PSM element.
Discover why equipment failure is the root cause of most catastrophic incidents. Mechanical Integrity (MI) is the non-negotiable foundation that prevents loss of containment and protects your entire PSM system. Learn the 8 reasons MI is essential.
Refinery incidents, especially fires & explosions, appear to be increasing since 2018, though industry-reported safety metrics show a drop. We look at the data, the debate, and why the numbers conflict.
PHMSA vs. OSHA: Understanding the Overlap Hydrocarbon facilities like pipelines, refineries, and terminals often fall under both PHMSA (DOT) and OSHA (DOL). Learn where each agency's jurisdiction begins and ends, and how to coordinate your integrity programs for compliance.
Rate reduction on new projects to support the industry during the current extended downturn.
What are equipment/inspection strategies in relation to mechanical integrity (MI) and risk based inspection (RBI)?
This is a practical approach to incorporating the new PHMSA gas well rules into your integrity program with the rest of your surface and subsurface assets.
A dysfunctionality found in many refineries, chemical plants, and other production facilities, is a lack of common asset management work processes.
A look at how the financial sector's concept of Asset Value Management can be applied to the petrochemical industry.
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