by Michael Hurley, 3/17/2026
Tags: Asset Performance Management Consequence Corrosion CUI Damage Mechanisms Data Analysis Data Management Data Validation HSE Human Factors Mechanical Integrity Process Safety Management Regulation Risk Risk Analysis Risk Management System Implementation Work Process
Management of Change (MOC) under OSHA PSM is often poorly executed not due to lack of knowledge, but because it conflicts with operational realities. Production pressure, unclear definitions of change, weak field ownership, and procedural focus reduce effectiveness. Temporary and digital changes bypass controls, cumulative risk goes untracked, and approvals lack rigor. Without aligned incentives, clear boundaries, and post-implementation verification, MOC becomes a formality rather than a true risk control.by Michael Hurley, 3/11/2026
Tags: API 580 API 581 Asset Performance Management Consequence Corrosion CUI Damage Mechanisms Data Collection Data Management Data Validation HSE Inspection Integrity Operating Windows Mechanical Integrity Process Safety Management Regulation Reliability Risk Analysis Risk Based Inspection Risk Management System Implementation Technology Work Process
This document presents a practical framework for implementing Risk-Based Inspection (RBI) and Mechanical Integrity (MI) programs for U.S. oil and gas production, gathering, and midstream facilities. It outlines lifecycle asset management practices aligned with API 510/570/653, API 580/581, PHMSA pipeline safety rules, and OSHA PSM to prevent loss of containment, detect degradation early, and maintain safe, reliable operations.by Michael Hurley, 2/25/2026
Tags: API 580 API 581 Asset Performance Management Consequence Corrosion CUI Damage Mechanisms Data Analysis Data Management HSE Inspection Integrity Operating Windows Mechanical Integrity Process Safety Management Risk Risk Based Inspection Risk Management Safe Operating Limits System Implementation Value Work Process
Reliability improves when priorities are truly enforced: safety first, environmental protection second, production third.by Lawrence Petersen, 2/28/2019
Tags: Consequence Risk Based Inspection
In this third of our eight part series covering various guidelines for providing process conditions for RBI, one of our senior consultants discusses process fluids and consequence models with respect to Risk Based Inspection. This article identifies several factors to consider when selecting a representative fluid for the determination of consequence.
by Rob Sladek, 8/7/2018
Tags: Consequence Probability Process Safety Management Risk Risk Based Inspection
How the application of qualitative RBI helped a client prioritize equipment damage mitigation in order to effectively scope a refurbishment project and achieve their system reliability goals. This scenario highlights a significant problem for some refrigeration system owner/users who may be maintaining their assets as prescribed but are unaware of the damage mechanisms that could affect the reliability of their assets and safety of their personnel.
by Leon Johnson, 6/12/2018
Tags: Community Outreach Consequence Probability Risk Based Inspection Risk Management
One of our consultants brings Risk Based Inspection into the grade school classroom for Career Day.